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Clutch

 

A clutch is a mechanism for transmitting rotation, which can be engaged and disengaged. Clutches are useful in cars and other devices that have two rotating shafts. In these devices, one shaft is typically driven by a motor, and the other shaft drives another device like gearbox in case of cars.

The gasoline or diesel engine has a limited output bandwidth of approximately 1000 to 6000 or more RPM. Internal combustion engine can't operate from 0 RPM (like an electric motor), so it needs a device (the clutch) to disconnect it from the drive train so that it can idle while the car, or any other equipement driven by ICE, is at a standstill.

Cluch assambly

The clutch is integrated with the engine's flywheel. There is a disk with friction material, similar to a brake pad, which is connected to the transmission input shaft on a sliding clutch engaged - disengagedspline. This disk is surrounded by the flywheel surface on one side, and the pressure plate surface on the other side. The pressure plate is spring loaded to squeeze the clutch disk against the flywheel, effectively making a solid connection. The pressure plate can be moved by pressing down on the clutch pedal. This releases the coupling pressure between the flywheel and the clutch disk so that they can rotate independently.

There are three states the clutch can be in:

CLUTCH DISENGAGED (pedal pressed down): The engine flywheel and the clutch disk can rotate independently. No power is being transferred.

CLUTCH SLIPPING (pedal brought up just to the point that the clutch starts to grab): The engine flywheel and the clutch disk are still rotating at different speeds, but some power is still being transferred. If the clutch pedal is continued to be brought up properly, the speed of the engine and the clutch disk will be brought together. This is the state that clutch wear occurs.

CLUTCH ENGAGED (pedal up): The engine flywheel and the clutch disk are locked together. Full power is being transferred, and no clutch wear is occurring.

Ferrari engine and clutch

There are many different vehicle clutch designs but most (at least one we are interested in) are based on one or, in case of Formula 1, more friction discs, pressed tightly together or against a flywheel using springs. The friction material varies in composition depending on whether the clutch is dry or wet, and on other considerations. Clutches found in heavy duty applications such as trucks and competition cars use ceramic or carbon plates that have a greatly increased friction coefficient. However these have a "grabby" action and are unsuitable for road cars.

The spring pressure is released when the clutch pedal is depressed thus either pushing or pulling the diaphragm of the pressure plate, depending on type, and the friction plate is released and allowed to rotate freely.

Ferrari F1 clutch

Clutch, in F1 case, consist of three (or more) plates which, when held together with a strong compressive force, provide a perfect connection between driveshaft and engine. When the clutch paddle is pulled by driver (in F1 terms, the clutch is a paddle on the steering wheel), on-board computer give a signal to hydraulic actuator, and the compressive force on the clutch plates is released and the plate that is connected to the engine can spin freely, while the one attached to the driveshaft and gear wheels in the gearbox remains still. This allows a new gear to be selected before the clutch pedal is let free, and the pressure on the clutch plates holds them together once again. Same happened when onboard computer give a command to open a clutch during gear change.

In the world of the F1 semi-automatic and seamless gearbox's, of course, there is no need for the driver to even think about this – everything is electronically controlled! All the driver is required to do is to pull gearshift paddle on the back of the steering wheel when he wants to change up or down a gear, and the electronics controlling the gearbox and clutch do the rest. The advantages here, over and above the fact that the driver can keep his hands on the wheel at all times, is that the whole process can be done in a split second (much quicker than a manual clutch could be operated) and also that the wear on the clutch pads is less because it is never held half-on, and so this increases reliability.

 

clutch compare with wineglas and champagne bottle cork

 

 

 

 

 

 

 

 
 
The wineglass and champagne bottle cork provide a remarkable
prospective for this ZF Sachs Formula 1 clutch. Though tiny, only
111 mm in diameter, it can transmit more than 900 horse power.

 

For safety reasons all cars must have a means of disengaging the clutch that is operable from outside the cockpit by marshals. This control is usually situated just ahead of the cockpit opening and is marked on the car's body by a red letter "N" within a white circle.

N

 

To improve your knowledge about road car clutches, check my article here.

Two manufacturers, AP racing and ZF Sachs produce Carbon/Carbon F1 clutches.

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Some useful links:

Technical
- f1technical.net, a great site with a lot of technical information’s and explanations. Site is updated daily with news from F1 word.

Autosport
 - autosport.com, This site is a legend. A bible for racing lovers. News from all around the word. Unfortunately, to get access to all news, interviews and to open the site completely you should be subscribed to Autosport magazine. Anyway, great read.

Formula 1 Results
- Check the latest Formula 1 race results here. Follow Formula 1 live results, final race results, practice, warm-up and qualifying times on Flashscore!

Joe Saward blog
- joesaward is the Joe Saward official blog about Formula 1 world. Joe is an journalist, who write primarily about politics in and around motorsport, specifically on the FIA Formula 1 World Championship

Planet F1
 - planetf1, another site with many different articles, news and statistics. Biased toward British teams, but anyway good read.

Gurney flap
 - gurneyflap.com, Great history site. You can learn a lot from this site. Pictures, cars and many many more. Great.

4mula1
-
4ormula1 is a database of Formula 1 history and statistics of drivers, teams, grand prix, and all results since 1950.

Missed Apex Podcast
Enjoy range of Podcasts and Articles on Motorsport. Every week a Formula one chat on Missed Apex F1 Podcast with F1 journalist Joe Saward and tech Analyst Matthew Somerfield as guests. Also the exciting all electric racing series formula E on eRadio Show and Bike Show Lean Angle Podcast.

Racecar engineering
-Racecar Engineering, an online magazine with a lot to learn from, a lot of technical information’s and explanations

FIA
 - fia.com, La Fédération Internationale de l'Automobile, representing the interests of motoring organisations and motor car users. Head organisation and ruler in auto sport.

Wikipedia
 - wikipedia.org, I don’t believe that I have to tell you anything about this site. It’s not about Formula 1 technology, but you can learn a lot about that too.

Sutton Images

grandprix photo

Vehicle freak
Another site for us normal people. Lots of tips, tricks and "What Happens if" related to the maintenance of all types of vehicles and its components. It's worth a visit.

Dare To Be Different
- Daretobedifferent.org Susie Wolff and UK governing body of UK motorsport have joined forces to launch Dare To Be Different, a high-profile new initiative which is about increasing female participation, not just on the track but in all aspects of the sport.

Giorgio Piola web site